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A heat exchanger to preheat oil for a furnace was designed without considering the possibility of scale formation, and the overall heat transfer coefficient based on the fuel oil side was 3200 k J/m2 hr degree. What would be the corrected coefficient of heat transfer if a fouling factor of 0.00025 m2 hr degree/k J for the fuel oil is taken into account?

Correct Answer: 1777.78 k J/m2 hr degree
U = 1/ (R + 1/h S).

A single pass shell and tube heat exchanger, consisting of a bundle of 100 tubes (inner diameter 25 mm and thickness 2 mm) is used for heating 28 kg/s of water from 25 degree Celsius to 75 degree Celsius with the help of a steam condensing at atmospheric pressure on the shell side with condensing heat transfer coefficient 5000 W/m2 degree. Make calculation for overall heat transfer coefficient based on the inner area. Take fouling factor on the water side to be 0.002 m2 degree/W per tube and neglect effect of fouling factor on the shell side and thermal resistance of the tube wall

In a surface condenser, the water flowing through a series of tubes at the rate of 200 kg/hr is heated from 15 degree Celsius to 75 degree Celsius. The steam condenses on the outside surface of tubes at atmospheric pressure and the overall heat transfer coefficient is estimated at 860 k J/m2 hr degree. Find the number of transfer units of the heat exchanger. At the condensing pressure, stream has saturation temperature 0f 100 degree Celsius and the latent heat of vaporization is 2160 k J/kg. Further, the steam is initially just saturated and the condensate leaves the exchanger without sub-cooling i.e. only latent heat of condensing steam is transferred to water. Take specific heat of water as 4 k J/kg K

In a surface condenser, the water flowing through a series of tubes at the rate of 200 kg/hr is heated from 15 degree Celsius to 75 degree Celsius. The steam condenses on the outside surface of tubes at atmospheric pressure and the overall heat transfer coefficient is estimated at 860 k J/m2 hr degree. Find the effectiveness of the heat exchanger. At the condensing pressure, stream has a saturation temperature 0f 100 degree Celsius and the latent heat of vaporization is 2160 k J/kg. Further, the steam is initially just saturated and the condensate leaves the exchanger without sub-cooling i.e. only latent heat of condensing steam is transferred to the water. Take specific heat of water as 4 k J/kg K

The heat loss from unpainted aluminum side of a house has been calculated on the presumption that overall coefficient of heat transfer is 5 W/m 2 K. Later, it was discovered that the air pollution levels are such that fouling factor on this side is of the order of 0.0005 m2 K/W. Find overall heat transfer coefficient of dirty side

After being in service for a period of six months, a heat exchanger transforms 10% less heat than it does what new. Determine the effective fouling factor in terms of its clean overall heat transfer coefficient. It may be presumed that the heat exchanger operates between the same temperature differentials and that there is no change in the effective surface area due to scale build up

A copper pipe (k = 350 W/m K) having inner diameter of 1.75 cm and 2.0 cm outside diameter conveys water and the oil flows through the annular passage between this pipe and a steel pipe. On the water side, the film coefficient is 4600 W/m2 K and the fouling factor is 0.00034 m2 K/W. The corresponding values for the oil side are 1200 W/m2 K and 0.00086 m2 K/W. Estimate the overall heat transfer coefficient between the oil and water

In a food processing plant, a brine solution is heated from – 12 degree Celsius to – 65 degree Celsius in a double pipe parallel flow heat exchanger by water entering at 35 degree Celsius and leaving at 20.5 degree Celsius. Let the rate of flow is 9 kg/min. Estimate the area of heat exchanger for an overall heat transfer coefficient of 860 W/m2 K. For water c P = 4.186 * 10 3 J/kg K

Exhaust gases (c P = 1.12 k J/kg K) flowing through a tubular heat exchanger at the rate of 1200 kg/hr are cooled from 400 degree Celsius to 120 degree Celsius. This cooling is affected by water (c P = 4.18 k J/kg K) that enters the system at 10 degree Celsius at the rate of 1500 kg/hr. If the overall heat transfer coefficient is 500 k J/m2 hr degree, what heat exchanger area is required to handle the load for counter flow arrangement?

Exhaust gases (c P = 1.12 k J/kg K) flowing through a tubular heat exchanger at the rate of 1200 kg/hr are cooled from 400 degree Celsius to 120 degree Celsius. This cooling is affected by water (c P = 4.18 k J/kg K) that enters the system at 10 degree Celsius at the rate of 1500 kg/hr. If the overall heat transfer coefficient is 500 k J/m2 hr degree, what heat exchanger area is required to handle the load for parallel flow arrangement?

In a counter flow heat exchanger, water flowing through a tube of 10 cm inner diameter is heated by steam condensing on the outside of the tube. The convective film coefficient on the water and steam side are estimated to be 12000 and 20000 k J/m2 hr degree. Neglecting tube thickness and its resistance to heat flow, workout the overall heat transfer coefficient for the heat exchanger